Application report
Novartis Pharmaceuticals' weighing system
Company Profile
Customer Beijing Novartis Pharmaceutical Factory
Location Beijing, China
Application of networked weighing and batching system   Â
Industry pharmaceutical
Year 2009
Product IF pharmaceutical production line platform scales , combics series , floor scales and combics Pro meters
At present, Novartis has invested more than US$ 330 million in China and employs nearly 3,500 people. It has seven companies and a comprehensive R&D center in Beijing and Shanghai. Its business covers patented drugs, generic drugs, consumer health products, and Business areas such as preventive vaccines. In 2008 , Novartis' total sales in China exceeded RMB 3.3 billion. At the same time, Novartis China has also actively promoted social welfare undertakings and won several corporate social responsibility awards.
About production processes and requirements
As a pharmaceutical company, weighing and batching are essential processes: weigh different raw materials separately and then mix them according to a certain ratio. This requires a mature weighing and batching system. The original weighing and batching system of Beijing Novartis Pharmaceutical Factory has long been outdated. In response to the increasing malaria in Africa, in response to the increase in the production of antimalarial drug artemisinin by WHO, they decided to add a weighing system that can be networked in the future. A 1200kg/200g and 600kg/50g stainless steel floor scale and a 60kg/0.1g high precision stainless steel platform scale. We have to find the perfect solution.
Although the previous weighing and batching system can meet the basic weighing requirements, because the table top is high and there is a slope of nearly 1 meter high, it is necessary for two people to push the barrel together for weighing, which not only covers a large area, but also costs labor, and Only manual ingredients can be used. Since Nuohua Pharmaceuticals often weighs powder, it is very easy to be scattered in the foundation pit, which makes it impossible to clean thoroughly. When cleaning the lower part of the countertop, it takes two or more people to lift the scale, which is very troublesome. We know that scales used in the pharmaceutical industry must not only meet high precision requirements, but must also meet stringent cleaning requirements. Weighing equipment must be cleaned after each weighing procedure is completed to avoid impurities being transferred to the next process. Cleaning must include the bottom of the scale and the foundation pit as this is an area that is often susceptible to contamination.
solution
-- IF PharmaLine: 1200kg/200g and 600kg/50g weighbridge with ultra-low table top and reversible 90 degree cleaning design IF PharmaLine;
-- Combics Series: 60kg/0.1g platform scales with the rugged Combics range;
-- 1200kg and 600kg floor scales share a CombicsPro display;
-- 60kg platform scale with another CombiscPro display;
-- RS485 connection communication between two CombicsPro displays.
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Design of the Novartis factory:
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Field work diagram after product installation and commissioning:
The perfect IF PhramaLine lifting system   Ultra low table design with a height of only 25mm   Display fixed on stainless steel wall
to sum up
Designed and installed by Sartorius, the weighing and batching system has an ultra-low table top of 25mm height. The push/pull can be completed by one person, saving time and effort. The perfect IF Phramaline lifting system with gas spring device can The convenient turning of the countertops is thoroughly cleaned to fully meet the hygiene requirements of the pharmaceutical factory. It is well known that the pharmaceutical and medical technology industries have stricter hygiene requirements. So we chose an electropolished stainless steel surface that is smooth and easy to keep clean. The electropolished surface meets the most stringent hygiene requirements because of its smooth surface, which is not easily retained by microorganisms or residues. In addition, it has good corrosion resistance and can withstand the strongest cleaning agents used in aseptic environments. More importantly, we have reserved an automatic dosing system for this system, and a Combics Pro with a dosing program to meet the application of automatic dosing procedures at any time in the future.
For this cooperation, Mr. Wei Lei, senior engineer in charge of workshop measurement technology, commented on our products and weighing technology: “We have never seen such advanced scales and displays with batching systems! Now our work is simply one. Kind of enjoyment!"
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